THE BEST SOLUTION TO ENERGY EFFICIENT
HIGH CAPACITY PRODUCTION
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Vortex Pattern Suction down and discharge product between the plates. Downward flow from the bottom. Pumping action recirculates product through the blade. Power efficiency is measured by Kilowatts vs. Production Capacity.
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The Maxy-Disc is an exact balance of efficiency and production!
Low RPM paddle agitators limit production and depend on pump recirculation to provide the major part of the mix process. In fact pump velocity alone produces better results. The tank baffles associated with slow turn paddle agitators become "dams" during the mix cycle. Charging the mix system with dry material at high rates, 5,000 pounds per minute of some materials, is all but impossible.
High Shear has always required high ( 40 to 50) horsepower. Production was fast but power consumption was high. Compared to a paddle the high horsepower was still more efficient. "Sawtooth" style blades create mixing action in only a small zone around the blade. There is no pumping action forcing solids into the fluid stream.
The High Shear Maxy-Disc requires only 20 to 30 horsepower, based on tank size, for maximum agitation. A reduction of 40 to 50% in horsepower requirement.
Clear liquids are mixed quickly, Dry products are dissolved thoroughly in a minimum of time.
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TYPICAL PADDLE AGITATOR (84 RPM) (30 HP Pump, 10 HP Agitator) Avg. 2-10 ton batches per Hour, 20 Tons 30 HP x .7457= 22.37 KWH 10 HP x .7457= 7.46 KWH Total 29.83 KWH
29.83 x $.08= $2.39 per Hour of Operation Power Consumption $2.39 P/Hr. Labor $10.00 Total Per Hour $12.39
20 Tons = $.62 P/Ton 350 Tons @ 20 TPH = 17.5 Hours 17.5 Hours @ $12.39= $216.82 |
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***16" MAXY-DISC SYSTEM***(793 RPM) (30 HP Pump, 20 HP Agitator) Avg. 3-10 ton batches per Hour, 20 Tons 30 HP x .7457= 22.37 KWH 20 HP x .7457=14.92 KWH Total 37.29 KWH
37.29 x $.08= $2.39 per Hour of Operation Power Consumption $2.98 P/Hr. Labor $10.00 Total Per Hour $12.98
20 Tons = $.43 P/Ton 350 Tons @ 30 TPH = 11.66 Hours 11.66 Hours @ $12.98= $151.35 |
*1HP= .7457 Kilowatt Hours (KWH), HPx .7457=Kilowatt HP Hours, KWH x Cost/KWH=Consumption, Assume $.08 Per KWH.
The Maxy-Disc saves 5.9 Hours of Labor and Production Time and $65.47 per Day